Development of Combined Hypersonic Test Facility for Aerothermodynamic Testing

Abstract

In this study, a combined test facility was developed using a combination of an arc-jet tunnel and a shock tunnel for aerothermodynamic testing. The performance validation of individual parts was performed, and results were obtained from the combined test. A small-scale Huels-type arc-jet tunnel was used to preheat the test model by aerodynamic heating before conducting the experiments in the shock tunnel to duplicate the hot surfaces of flight objects encountered during hypersonic flight. The high-enthalpy flow in the arc-jet tunnel provided a heat flux of 1.99 +/- 0.03 MW/m2 for a flat-faced model of 10 mm diameters, and the flow condition of the shock tunnel used in this study simulated a Mach 5 flight at a pressure altitude of about 24 km. The two combined experiments employing different shape and material models were carried out to examine the effect of aerothermodynamic phenomena. In the first experiment, the effect of ablation-induced shape change on the fluid-structure was investigated using a cone model manufactured of AL6061 material. The effect of surface roughness on the fluid-structure was examined in the second experiment, which used a hemisphere model constructed of STS303 material. Although substantial findings could not be validated due to the limits of qualitative evaluations utilizing visualization methods, however preheating-related changes in surface roughness were found. As a follow-up study, a force measuring experiment based on the test procedures is being carried out at this facility utilizing a preheated model with an accelerometer. The performance and experimental results obtained using this integrated setup are discussed in detail, highlighting the potential of this combined hypersonic test facility.