Optimization of heat recovery steam generator through exergy analysis for combined cycle gas turbine power plants

Abstract

This paper proposes a new approach to finding the Optimum design parameters of the heat recovery steam generator (HRSG) system to maximize the efficiency of the steam turbine (bottom) cycle of the combined cycle power plant (CCPP), but Without performing the bottom cycle analysis. This could be achieved by minimizing the unavailable exergy (the sum of the destroyed and the lost exergies) resulted from the heat transfer process of the HRSG system. The present approach is relatively simple and straightforward because the process of the trial-and-error method, typical in performing the bottom cycle analysis for the system optimization, Could be avoided. To demonstrate the usefulness of the present method, a single-stage HRSG system was chosen, and the optimum evaporation temperature was obtained corresponding to maximum useful work for given conditions of water and gas temperatures at the inlets of the HRSG system. Results show that the optimum evaporation temperature obtained based on the present exergy analysis appears similar to that based on the bottom cycle analysis. Also shown is the dependency of number or transfer unit (NTU) on the evaporation temperature, which is another important factor in determining the optimum condition when the construction cost is taken into account in addition to the operating cost. The present approach turned out to be a powerful tool for optimization of the single-stage HRSG systems and can easily be extended to multi-stage systems. Copyright (c) 2008 John Wiley & Sons, Ltd.